The FluidScan® 1000 series handheld Infrared oil analyzer provides
direct quantitative measurement of a lubricant’s condition and plays an
important role in Machine Condition Monitoring (MCM) for proactive and
predictive maintenance in Reliability Management programs. It determines
when oil needs to be serviced due to degradation of the oil chemistry
or contamination by other fluids such as water or the wrong oil. It is
compliant with ASTM D7889 “Standard Test Method for Field Determination
of In-Service Fluid Properties Using IR Spectroscopy”.
It also fulfils the National Emission Standards for Hazardous Air
Pollutants for Reciprocating Internal Combustion Engines (NESHAP RICE)
requirements for extending oil change intervals in engines and back-up
generators when used in conjunction with the Spectro Q3050 Portable
Viscometer. Operating Principle
The FluidScan® is a self-contained handheld InfraRed analyzer that
delivers instant fluid condition assessment to the user. It eliminates
sample preparation and time-consuming cleanup using a patented flip top
sampling cell for easy and rapid on-site analysis. At the core of the
FluidScan is a patented, mid-infrared spectrometer with no moving parts.
The spectrometer collects the infrared light transmitted through the
fluid in the flip top cell into a waveguide. The waveguide then carries
the light to a prism-like diffraction grating that reflects the light
into a high-performance array detector which registers the infrared
spectrum of the fluid. It provides more than adequate spectral range,
resolution and signal-to-noise ratio for the rapid analysis of
in-service lubricants.
Within one minute of sample introduction an InfraRed absorption
spectrum of the fluid under test is produced by the Fluidscan optical
system, and different calibration algorithms are then applied to the
spectrum from a stored library of about 700 different fluids to produce
parameters such as Oxidation, Total Base Number, Total Acid Number,
depending on the fluid type. Spectro Scientific patented total water
algorithm based on InfraRed Spectroscopy enables free water and
dissolved water measurement to 300ppm for turbine oils. Parameter
specific alarm limits stored in the Fluidscan device are applied to
resulting parameters so user can immediately view pass/fail information
on the device display.
Measured Parameters
One of the advantages of the FluidScan over laboratory FTIR is its
ability to report absolute quantitative results for critical properties
such as TAN and water contaminations for industrial lubricants or TBN,
water, glycol, and soot for engine oils. Below table specifies different
parameters provided by FluidScan depending on the oil type.
Oil Type
Properties Measured by FluidScan
Transmission
Water (PPM), Oxidation (Abs/0.1mm)
Hydraulic - Fire resistant (Phosphate Ester)
Water (PPM), TAN (mg KOH/g)
Hydraulic - Aerospace (Synthetic Hydraulic Fluid)
Water (PPM), Oxidation (Abs/0.1 mm), Alien Fluid mineral based (MIL-H-2304) (%), and Alien Fluid engine oil (ML-H-23699) (%)
Heat Transfer (Quenching Oil)
Water (PPM), Oxidation (Abs/0.1 mm)
Industrial (Steam and CCGT Turbine, Hydraulic, compressor, Chiller, Gear, etc.)
Water (PPM), Oxidation (Abs/0.1 mm), TAN (mg KOH/g)
Turbine Aerospace (Synthetic Gas Turbine Oil)
Water (PPM), TAN (mg KOH/g), Antioxidant (% depletion)
Engines (Engine oil for different engine types, including Gasoline, Diesel, Heavy Duty Diesel, HFO, Natural Gas, ctc)
Water (PPM),
Oxidation (Abs/0.1 mm), TBN (mg KOH/g), Sulfation (Abs/0.1 mm),
Nitration (Abs/cm), Soot (%), Glycol (%), Anti Wear (%)
Ethanol in Gasoline
Ethanol (%)
FAME in Diesel
FAME (%)
Biodiesel Feedstock
Water (PPM), FFA %
Biodiesel
Water (PPM), TAN (mg KOH/g), Total Glycerin (%)
ASTM Compliance
ASTM D7889 Compliant - “Standard Test Method for Field Determination of In-service Fluid Properties
Easy to use
Needs just one drop of oil and one minute to test
No solvents required to clean
Color coded alarm levels
Fluid Manager desktop application provides:
Report capability
Device synchronization
Data backup
Asset Manager database
Multivariate Calibration
The FluidScan classifies fluids into groups called families based on
their chemical makeup, usage and spectral signature. Family-specific
algorithms are assigned that accurately quantify these amounts. The TAN,
TBN and water are calibrated directly to wet chemistry titration
readings. Soot is calibrated to soot percentages determined by
thermo-gravimetric analysis. Glycol and incorrect fluid percentages are
calibrated to samples prepared with known concentrations of glycol and
incompatible fluids. The table summarizes key FluidScan properties and
the ASTM protocols to which they correlate as a result of this
calibration process.
Item
Fluidscan Method
(Correlation)
AW Additives
ASTM D7412/E2412 (FTIR)
Oxidation
ASTM D7414/E2412 (FTIR)
Sulfation
ASTM D7415/E2412 (FTIR)
Nitration
ASTM D7624 (FTIR)
Glycol
ASTM E1655 and E2412
Soot
ASTM D5967 (Thermo-Gravimetric Analysis)
TBN
ASTM D4739 (Titration)
TAN
ASTM D664 (Titration)
Water
ASTM D6304 (Karl Fischer Titration)
Applications library
The 700 oils in Fluidscan database are classified by oil type and
then grouped together for different applications. The table below
specifies the part number for library license, intended application, and
types of oils included in the library. Library license is specified at
the time of FluidScan purchase and can be upgraded later.
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60 Inip Drive, Inwood, New York 11096-0664 Phone: 800-645-7339 Fax:
516-371-3134 mmcinwd@aol.com List graphic header o Spec No.oooProduct
Group List and Features o bullet 001-3a o U/B and U/MB Vapor Control
Gauging Stations Crew installable; custom fitted to existing ullage
ports bullet 002-3b o Standard Vapor Control Valves (Ball Type) 1
1/2" & 2-inch "B" series and (3-4inch "S" type) bullet 003-3c o
Vapor Control Check Valves (Automatic Closing) Crew installable; for
std. 4-inch "A" type, flange-mounted & "U" type; custom fitted to
existing ullage ports per supplied dimensions bullet 004-3d o VCV
Sampling Valves & Sampling Systems For shipboard & terminal
tanks, "BS, MBS and MMBS" series bullet 005-3e o UTI "Restricted"
& "Closed" Gauging Tapes For petroleum & chemical tankers;
intrinsically safe & IMO approved, type appproved by BV, DNV, CCS
& NKK bullet 006-3u o Portable Oil-Water Interface UI Gauging
Tapes IMO required; tankers, shore terminals & environmental
applications bullet 007-3f o Oxygen Sensor Gauging Tapes IMO
required; accurate reading of ullage space O2 levels bullet 008-3g o
Standard Sampling Tapes & Sounding Equipment For petroleum and
chemical tankers & storage terminals bullet 010-3v o Land-Based,
Tank-Top Gauging/Sampling Stations For tank farms and shore terminals
bullet 011-3h o Accessories & Vapor Valve Adaptors For all types
of cargo gauging and sounding tapes bullet 012-3i o Tank Overflow and
High Level Alarm Systems Discontinued, Spare Parts Only bullet 013-3j
o Contaminated Return Alarm Systems Auxillary condensate return, fixed
oil-water detection bullet 014-3k o Slop Tank Logic System
Discontinued, Spare Parts Only bullet 015-3L o Pump Room Bilge Alarms
Discontinued, Spare Parts Only bullet 016-3m o Draft Indicator
System Discontinued, Limited Spare Parts Only bullet 017-3n o C-L
Flange Couplings & Floating Hose Type Ratchet lock for USCG
jurisdiction required; ratchet lock or standard Cam-Lock for offshore
floating hose type bullet 018-3o o Cam-Lock Closures for Power
Stations Steam & co-gen power generation low pressure applications
bullet 020-3q o Deck Covers for Butterworth Openings Including
vapor-control-valve-mounting type units bullet 021-3r o Oil-Water
Clarifier/Coalescers Discontinued, Spare Parts Only bullet 023-3t o
Other MMC Group Products Metric-flange vapor control valves bullet
024-3w o Product Variations Illustrations Pre-engineered product
variations for quick delivery. Oil & Gas distributor indonesia Other
custom designed equipment variations per request.
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